Companies often grapple with disparate legacy operation control systems that provide basic management and reporting functionality. Viewing an entire process can be daunting, requiring multiple screens and systems to understand the current operating state. This fragmentation leads to a loss of efficiency and suboptimal operating outcomes.
Enter NexAI, a cutting-edge solution that seamlessly integrates with existing systems, unlocking their full potential without requiring a complete system overhaul.
NexAI’s advanced data acquisition capabilities allow it to gather information from various disparate systems and present it in a unified, intuitive “single pane of glass” interface. This holistic view of operations empowers decision-makers to gain real-time insights, identify inefficiencies, and make informed decisions promptly.
But NexAI goes beyond mere data consolidation. By leveraging the power of artificial intelligence (AI) and machine learning (ML), NexAI empowers companies to harness the actual value of their data. It uncovers hidden patterns, predicts potential issues, and provides intelligent recommendations for process optimisation.
NexAI offers a cost-effective and efficient solution to enhance the value of legacy systems. By augmenting existing technologies, NexAI maximises the return on investment and minimises disruption to ongoing operations. It’s a clear win for businesses seeking to improve operational efficiency.
We’ve worked with clients in many different industries to solve these exact problems:
Mining
NexAI has proven its value by assisting a mining company in addressing bottlenecks in its wash plant. By integrating with legacy systems and analysing real-time data from sensors and equipment, NexAI enabled the company to identify inefficiencies, optimise equipment performance, and reduce downtime. This led to significant improvements in production efficiency and cost savings.
Food and beverage manufacturing
A beverage manufacturer partnered with NexAI to tackle inconsistent product quality caused by variations in ingredient dosing and mixing processes. By connecting to legacy control systems and utilising AI algorithms, NexAI optimised these processes, ensuring consistent product quality, reducing waste, and enhancing operational efficiency. This resulted in cost savings and increased customer satisfaction.
Heavy manufacturing
NexAI helped a parts manufacturer in predicting equipment failures and minimising unplanned downtime. By collecting sensor data from critical equipment and applying predictive maintenance algorithms, NexAI identified potential issues before they occurred. This enabled the manufacturer to reduce downtime, extend equipment lifespan, optimise maintenance schedules, and improve production efficiency, leading to cost savings and better customer order fulfillment.
With NexAI, regardless of what industry you’re in, we can:
- Streamline operations by consolidating data into a single, user-friendly interface
- Leverage AI and ML to gain predictive insights and optimise processes
- Enhance the value of existing investments in legacy systems
- Improve overall operational efficiency and decision-making
We are a strategic partner in driving operational excellence by combining CapitalAI’s OT consulting capability with NexAI. By partnering with CapitalAI, companies can unlock the true potential of their legacy systems, stay ahead of the competition, and thrive in the era of Industry 4.0.
Discover how NexAI can revolutionise your operations and increase your efficiency.
Contact us today to learn more and embark on your digital transformation journey.
#CapitalAI #NexAI #OperationalEfficiency #IndustryTransformation #LegacySystemsAugmented
